Completes the seed-join-over-TLS enablement begun in 8e39ee1. A real
kubectl scale 3->5 on a real mTLS k8s cluster (kind) exercised the seed-join
path over TLS for the first time and surfaced two more blockers beyond 8e39ee1's
https-seed / ready-only-Service / up-front-rustls-provider fixes — both of which
crash-looped every scale-up joiner with the same opaque 'could not join within
120s'. The plaintext in-process harness is blind to all of them.
- certs.yaml: a real TWO-TIER PKI. The leaf was issued DIRECTLY from a selfSigned
Issuer (a self-signed CA:FALSE end-entity whose ca.crt is a copy of the leaf);
the joiner's strict webpki verifier rejected the peer cert as UnknownIssuer.
Now: selfSigned Issuer -> CA cert (CA:TRUE) -> ca: Issuer signs the leaf.
(scripts/gen-cluster-certs.sh already did this; the two were inconsistent.)
- join_boot.rs: grpc_tls_for() fallback. own_grpc_tls/self_tls_spec looked up the
joiner's OWN region in the knob file to find its TLS material, but a seed-joiner
is NEVER in the shared-ConfigMap regions: list -> None -> the seed client built
with NO CA (the real UnknownIssuer cause) and a plaintext synthesized topology.
Fall back to ANY region's block (every pod mounts the same cert files).
- join_boot.rs: STATUS_POLL_TIMEOUT 500ms -> 5s (env TIDAL_SEED_STATUS_TIMEOUT_MS);
a cold TLS handshake under contention blew the sub-second budget. Discovery now
logs each poll failure at WARN with the full error source chain (a silent loop
made every bug present as the same 120s timeout).
- statefulset.yaml: pin the m12-8e39ee1 server image (carries these fixes).
- k8s/cluster-t4-kind + tidal-stress/k8s/t4-*: local-kind T4 overlay + seed/load.
Verified GREEN on kind: idle scale 3->5, both joiners seed-join over mTLS, catch
up, and flip /health Ready in 13s via the idle-readiness heartbeat convergence;
auto-promote to Voter; full content parity; all 5 regions lag=0. clippy clean;
mp_seed_join_snapshot_catchup + mp_idle_cluster_..._without_traffic green;
tidal-server/tidal-net lib green. A separate, root-caused snapshot-frontier bug
on a DEEPLY-compacted WAL (node.rs:734 last_wal_seq=0 for a state-only artifact)
is documented as a follow-up — left unfixed because a naive patch broke the
in-process snapshot test (own-WAL<->stream numbering); the GREEN run uses a small
corpus (stream catch-up) to keep that path out of scope. See
docs/profiling/m12p5-idle-readiness-elasticity.md §6.
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