The m12p5 idle-readiness work converged on an idle cluster, but the real
T4 1M/1536 scale-up over mTLS still failed to admit new pods. Three real
blockers, all invisible to the plaintext in-process tests:
- CryptoProvider crash-loop: the seed-join/reseed boot path builds a
blocking reqwest (rustls) HTTPS client on a dedicated boot thread BEFORE
GrpcTransport::new installs the process-wide provider, so every TLS joiner
panicked. Install it at the top of main(); ensure_crypto_provider() is now
pub, idempotent, harmless on the plaintext standalone path.
- Wrong seed scheme + target: peer_url honors an explicit URL scheme
verbatim, so http:// dialed plaintext at the TLS :9500 port. Seed is now
https:// AND points at the ready-only client Service (ClusterIP VIP), not
the headless peers Service — so a joiner never round-robins onto a
not-ready pod (incl. itself) and burns the 120s discovery window.
- Too-tight poll budget: a cold status poll pays a full rustls handshake on
top of DNS+TCP; under CPU contention that alone blew the 500ms budget, so
the joiner timed out every poll for the whole window despite the peer being
reachable. Status-poll timeout is now 5s (env: TIDAL_SEED_STATUS_TIMEOUT_MS)
with a separate 2s connect timeout (dead seeds still fail fast) and
debug-level logging on every discovery failure mode.
Refactors riding along:
- on_heartbeat takes a HeartbeatContext struct (additive fields, no silent
u64 transposition) across tidal-net, election_driver, and both test hooks.
- ShardReplica::applied_for_leader_shard centralizes per-source-shard keying
(BUG 1) shared by the readiness drive and local_status.
- idle-readiness test now asserts convergence within ½ budget — a slow-path
regression (periodic self-heal / status-poll dependency) the binary budget
check would otherwise wave through.
New k8s T4 manifests: cluster-t4-kind kustomization + single-group topology
patch; tidal-stress t4 seed/load Jobs.
8e39ee1078