Root-caused and fixed five sharding bugs exposed on the real k3s 3-shard
cluster (rc5→rc7), plus a divergent-rejoin reseed loop found in rc9:
1. reseed shard-awareness (Bug 3, keystone): `run_boot_install_for_region`
visits each hosted group's own shard subdir; per-group leader discovery
appends `?shard=N` so a divergent shard heals from its own leader (not
shard-0's WAL/term — cross-shard contamination).
2. leader self-join term (Bug 4): `become_leader_for_term` now calls
`note_self_won_term` so the elected shard's `joined_term` is set and
`cluster_promote` routes rebalances correctly (was: topology-era mis-read
→ legacy fenced promote → 500).
3. boot self-heal self-pull guard (Bug 2): `leader_shard != my_shard` gate
prevents a node pulling its own stream (its stream isn't a registered peer)
→ eliminates the `PeerUnreachable(self)` loop.
4. scatter-merge degraded partial (Bug 1): failed shard logs + continues
instead of `?`-failing the whole read; bounded read-admission semaphore
(`offload.rs`) sheds as 429 instead of piling into a 36s p99.
5. WAL retention (Bug 5): `compact_wal_retained` keeps `WAL_RETENTION_SEGMENTS=4`
most-recent sealed segments; online path gets the same retention clamp.
Prevents brief-restart forced-reseed.
6. divergent-rejoin reseed loop (Bug 6, rc9): `note_quarantined` latches
`from_seqno = stream_baseline` (not `frontier + 1`) so `wal_covers`
returns `needed=true` and the snapshot installs instead of looping.
Also: `TidalDb::close_shared` for deterministic HNSW save on cluster SIGTERM
(HNSW graph was not saved when request-scoped Arc clones were alive at shutdown);
updated profiling doc with full rc8/rc9 fix narrative; k8s recall job YAMLs.
Boot now LOADS the per-slot HNSW graph instead of rebuilding it. Clean
shutdown writes {data_dir}/vector/<kind>__<slot>.usearch; the next open loads
it when it matches the durable corpus (seconds), falling back to a full rebuild
only when the graph is missing/stale/corrupt. Eliminates the multi-minute boot
rebuild (~50-70 min at 1M/1536-D) that let the WAL compact past a restarting
node and triggered the reseed cascade.
Graceful SIGTERM now actually runs the close: bounded_drain caps the post-signal
HTTP drain (TIDAL_SHUTDOWN_DRAIN_MS, default 15s) then runs the deterministic
close regardless — sibling keep-alive connections no longer block the drain past
the k8s 60s grace into a SIGKILL (which cannot run Drop). ClusterNode and
ShardReplica::shutdown are now &self (db handle is an ArcSwapOption) so the close
fires even when a stuck connection task holds an Arc.
Fix USearch insert to be a true upsert (remove+add): it was unconditional add,
which a multi:false index rejects on a reseeding follower's post-snapshot WAL
replay -> applied_events stalls -> catch-up deadlock -> unrecoverable cluster.
Also: circuit-breaker peer last-contact tracking; real k3s 1536-dim deploy +
recall findings (recall@10 0.9869, read p99 8.71ms @ 200rps @ 100k) in
docs/profiling/m12-cluster-deploy-findings.md; new tidal-stress k8s jobs and
m12p6 graph-persistence + SIGTERM tier-3 regression tests.
Completes the seed-join-over-TLS enablement begun in 8e39ee1. A real
kubectl scale 3->5 on a real mTLS k8s cluster (kind) exercised the seed-join
path over TLS for the first time and surfaced two more blockers beyond 8e39ee1's
https-seed / ready-only-Service / up-front-rustls-provider fixes — both of which
crash-looped every scale-up joiner with the same opaque 'could not join within
120s'. The plaintext in-process harness is blind to all of them.
- certs.yaml: a real TWO-TIER PKI. The leaf was issued DIRECTLY from a selfSigned
Issuer (a self-signed CA:FALSE end-entity whose ca.crt is a copy of the leaf);
the joiner's strict webpki verifier rejected the peer cert as UnknownIssuer.
Now: selfSigned Issuer -> CA cert (CA:TRUE) -> ca: Issuer signs the leaf.
(scripts/gen-cluster-certs.sh already did this; the two were inconsistent.)
- join_boot.rs: grpc_tls_for() fallback. own_grpc_tls/self_tls_spec looked up the
joiner's OWN region in the knob file to find its TLS material, but a seed-joiner
is NEVER in the shared-ConfigMap regions: list -> None -> the seed client built
with NO CA (the real UnknownIssuer cause) and a plaintext synthesized topology.
Fall back to ANY region's block (every pod mounts the same cert files).
- join_boot.rs: STATUS_POLL_TIMEOUT 500ms -> 5s (env TIDAL_SEED_STATUS_TIMEOUT_MS);
a cold TLS handshake under contention blew the sub-second budget. Discovery now
logs each poll failure at WARN with the full error source chain (a silent loop
made every bug present as the same 120s timeout).
- statefulset.yaml: pin the m12-8e39ee1 server image (carries these fixes).
- k8s/cluster-t4-kind + tidal-stress/k8s/t4-*: local-kind T4 overlay + seed/load.
Verified GREEN on kind: idle scale 3->5, both joiners seed-join over mTLS, catch
up, and flip /health Ready in 13s via the idle-readiness heartbeat convergence;
auto-promote to Voter; full content parity; all 5 regions lag=0. clippy clean;
mp_seed_join_snapshot_catchup + mp_idle_cluster_..._without_traffic green;
tidal-server/tidal-net lib green. A separate, root-caused snapshot-frontier bug
on a DEEPLY-compacted WAL (node.rs:734 last_wal_seq=0 for a state-only artifact)
is documented as a follow-up — left unfixed because a naive patch broke the
in-process snapshot test (own-WAL<->stream numbering); the GREEN run uses a small
corpus (stream catch-up) to keep that path out of scope. See
docs/profiling/m12p5-idle-readiness-elasticity.md §6.
The m12p5 idle-readiness work converged on an idle cluster, but the real
T4 1M/1536 scale-up over mTLS still failed to admit new pods. Three real
blockers, all invisible to the plaintext in-process tests:
- CryptoProvider crash-loop: the seed-join/reseed boot path builds a
blocking reqwest (rustls) HTTPS client on a dedicated boot thread BEFORE
GrpcTransport::new installs the process-wide provider, so every TLS joiner
panicked. Install it at the top of main(); ensure_crypto_provider() is now
pub, idempotent, harmless on the plaintext standalone path.
- Wrong seed scheme + target: peer_url honors an explicit URL scheme
verbatim, so http:// dialed plaintext at the TLS :9500 port. Seed is now
https:// AND points at the ready-only client Service (ClusterIP VIP), not
the headless peers Service — so a joiner never round-robins onto a
not-ready pod (incl. itself) and burns the 120s discovery window.
- Too-tight poll budget: a cold status poll pays a full rustls handshake on
top of DNS+TCP; under CPU contention that alone blew the 500ms budget, so
the joiner timed out every poll for the whole window despite the peer being
reachable. Status-poll timeout is now 5s (env: TIDAL_SEED_STATUS_TIMEOUT_MS)
with a separate 2s connect timeout (dead seeds still fail fast) and
debug-level logging on every discovery failure mode.
Refactors riding along:
- on_heartbeat takes a HeartbeatContext struct (additive fields, no silent
u64 transposition) across tidal-net, election_driver, and both test hooks.
- ShardReplica::applied_for_leader_shard centralizes per-source-shard keying
(BUG 1) shared by the readiness drive and local_status.
- idle-readiness test now asserts convergence within ½ budget — a slow-path
regression (periodic self-heal / status-poll dependency) the binary budget
check would otherwise wave through.
New k8s T4 manifests: cluster-t4-kind kustomization + single-group topology
patch; tidal-stress t4 seed/load Jobs.
Scale write throughput across data-shard groups while keeping a single unified
read surface:
- scatter_gather.rs: pooled fan-out across shard groups (replaces per-request
client construction); cross-shard query results merged on one node
- cluster/node.rs: cross-shard read routing — a read on any node gathers from
every shard group's leader and unions results
- cluster/forward.rs: fix h2 204 forward-relay bug (relay_forwarded skips body
for 1xx/204/304 — synthesized JSON body on a 204 triggered HTTP/2 RST_STREAM
on the real mTLS plane)
- dto.rs: cross-shard query/result DTOs
- k8s/cluster/: enable 3-group `shards:` topology (statefulset, service-peers,
topology-configmap)
- k8s/cluster-local-kind/: local-kind overlay to run the T5 gate without Ref-A
- tidal-stress/k8s/stress-job-t5.yaml: 2-generator sharded throughput job
- tests: cluster_cross_shard_reads.rs + multiproc support; ran real on kind
- docs/profiling/m12p4-t5-sharded-throughput.md: T5 throughput findings
Deploying the m11-44b768b image (p6 sharding + p7 mTLS + p8 ops + p9 correctness)
surfaced two blockers; both fixed here.
1. statefulset.yaml: the m11p7 change made the :9500 HTTP plane serve TLS, but the
startup/liveness/readiness probes still used scheme HTTP — kubelet got a TLS
handshake back ("malformed HTTP response \x15\x03\x03") and pods never went
Ready. Set scheme: HTTPS on all three probes (kubelet skips cert verification
for httpGet probes, so the cert's DNS-only SANs are fine). Image pinned to the
m11-44b768b amd64 digest.
2. tidal-stress: the generator's reqwest client did default cert verification and
had no way to trust the cluster's private CA, so https:// targets failed. Added
--ca-cert <pem> (verified TLS against the mounted tidaldb-cluster-tls ca.crt)
and --insecure (skip verification, escape hatch). New StressError::CaCert for
the PEM read fault.
stress-job-m11p6-baseline.yaml: T2-A-equivalent quorum-write throughput run on the
new stack — https:// targets, ca.crt mounted from the tidaldb-cluster-tls Secret,
--ca-cert verified TLS. Drops the removed --write-path flag (m11p6 unified the
write path to hash-routing).